Dominar a complexidade. Com as Soluções de Microscopia da ZEISS.
As tarefas em materialografia estão mudando constantemente e os requisitos de desempenho estão aumentando. Os componentes estão se tornando cada vez mais complexos e os revestimentos cada vez mais finos. A miniaturização da eletrônica está progredindo. Novos materiais compostos estão sendo usados principalmente em construções leves. Materiais sustentáveis e componentes fabricados de forma aditiva apresentam desafios específicos em termos de caracterização de materiais. Ao mesmo tempo, as tolerâncias de defeitos geralmente estão diminuindo, exigindo análises mais precisas. Os laboratórios de testes de materiais devem acompanhar esses desenvolvimentos. Eles estão sob crescente pressão de tempo. A ZEISS oferece aos materialógrafos uma gama exclusiva de microscópios, software e serviços para resolver os testes de forma eficaz. Além disso, as Soluções de Microscopia da ZEISS tornam isso particularmente fácil para todos os usuários, pois, graças aos algoritmos de aprendizagem profunda, os resultados são mais confiáveis e mais rápidos do que nunca.
Microscopia impecável e eficiente. Da amostra ao resultado.
Na materialografia, os resultados significativos da microscopia só são garantidos se as etapas anteriores do processo também tiverem sido executadas sem erros. A ZEISS fornece microscópios adequados para tornar todo o processo de análise confiável e eficiente: da extração e preparação de amostras à aquisição, processamento e avaliação de imagens.
Superfície metálica com ampliação de 24x
Imagem de contraste de polarização para inspecionar o processo de gravação
Imagem de contraste de campo escuro de um revestimento Fosterit
Segmentação automática de imagens com o ZEISS ZEN core
imagem 3D da estrutura cristalina do titânio
Microscópios exemplares
ZEISS Stemi 508
Estereomicroscópio com zoom de 8:1
Resolução: 1 µm
ZEISS Axioscope 5
Microscópio de luz parcialmente motorizado com elementos codificados
Resolução: 0,7 µm
ZEISS Axio Imager
Sistema de microscópio para análise automatizada de materiais
Resolução: 250 nm
ZEISS EVO
SEM para análise de qualidade industrial
Resolução: 2 nm
ZEISS Versa
Microscópio de raios X para geração de imagens 3D não destrutivas
resolução 3D: 40 nm
Clique nos marcadores circulares na imagem para abrir a caixa de informações que contém mais detalhes.
Programa de microscopia exemplar para o laboratório de materiais: microscopia de luz e digital
ZEISS Stemi 305/508
Inspeção da amostra com estereomicroscópio ZEISS Stemi 305/508
ZEISS Axio Imager
Análise automatizada de materiais, com o sistema de microscopia totalmente motorizado ZEISS Axio Imager
ZEISS Axio Zoom.V16
Grandes campos de amostra, topografia com o microscópio de zoom estéreo ZEISS Axio Zoom.V16
ZEISS Axiovert 5/7
Amostras grandes e pesadas com o microscópio invertido ZEISS Axiovert 5/7
Axioscópio ZEISS
Tarefas de rotina no laboratório de materiais com o microscópio de luz refletida ZEISS Axioscope
ZEISS Smartzoom 5
Análises repetidas de amostras e topografia com o microscópio digital automatizado ZEISS Smartzoom 5
Clique nos marcadores circulares na imagem para abrir a caixa de informações que contém mais detalhes.
Programa de microscopia exemplar para o laboratório de materiais: Microscopia eletrônica de escaneamento e de raios X
ZEISS CrystalCT
Imagens de raios X 3D não destrutivas com o microscópio de raios X de alta resolução ZEISS CrystalCT
ZEISS Sigma
Imagens de alta qualidade com o Microscópio Eletrônico de escaneamento de Emissão de Campo ZEISS Sigma
ZEISS EVO
Microscopia eletrônica modular com microscópio eletrônico de escaneamento ZEISS EVO
O ZEISS ZEN core é a solução padronizada para geração de imagens, segmentação, análise e conectividade de dados no laboratório de materiais. Como a interface do usuário pode ser configurada de acordo com a tarefa em questão, até mesmo usuários não treinados podem operar o software com facilidade e segurança. O ZEN core usa inteligência artificial para automatizar amplamente as etapas de trabalho manualmente complexas, como a segmentação. A simples correlação de microscopia de luz, digital e eletrônica permite uma compreensão mais profunda da microestrutura e da análise de falhas. Vários locais de laboratório podem ser conectados entre si por meio do ZEISS ZEN core.
Seu centro de controle para todas as tarefas.
Software ZEISS ZEN core.
ZEISS ZEN core
Com o ZEISS ZEN core, diferentes tipos de microscópio e locais de laboratório podem ser conectados entre si.
Testes mais rápidos e confiáveis usando aprendizagem profunda
O ZEISS ZEN core fornece análise automatizada de imagens para análise de partículas e fases. As técnicas de aprendizagem profunda reduzem significativamente a carga de trabalho desses aplicativos e sempre funcionam de forma reprodutível, de acordo com os mesmos padrões treinados, independentemente do usuário e do local. A imagem do microscópio de uma liga de alumínio é segmentada automaticamente usando a aprendizagem profunda. O algoritmo identifica de forma confiável os grãos individuais. Os objetos que se tocam e se sobrepõem podem ser separados (segmentação de instância).
Modelos de aprendizagem profunda mais recentes: Determinação automática, com suporte de IA, dos limites de grãos de uma cerâmica, um aço austenítico, um metal duro e uma liga à base de cobre. Nesse exemplo, foi suficiente treinar um modelo de aprendizagem profunda para reconhecer de forma confiável os limites dos grãos de todos os quatro materiais.
Correlação com microscópios de luz, digitais e eletrônicos
ZEISS ZEN Connect
Microscópios diferentes - uma avaliação correlacionada
Para muitas aplicações, faz sentido analisar a mesma amostra com um microscópio de luz e um microscópio eletrônico. Os diferentes níveis de ampliação e contrastes juntos proporcionam uma compreensão mais profunda da condição da amostra. Com o ZEISS ZEN Connect, você pode sobrepor dados de imagens multimodais de forma eficiente e alternar rapidamente da visualização geral para uma exibição detalhada de alta resolução. Todos os dados de imagem, incluindo os de fornecedores terceirizados, podem ser convenientemente alinhados, sobrepostos e exibidos em contexto com o ZEISS ZEN Connect.
Kits de ferramentas ZEISS ZEN core
O ZEISS ZEN core tem uma estrutura modular e pode ser expandido individualmente com as ferramentas de que você precisa.
Entre outras coisas, a ZEISS oferece esses kits de ferramentas suplementares:
Aplicativos de materiais Ferramentas para análises de tamanho de grão, análises de ferro fundido, análises multifásicas, comparações de séries de referência e medições de espessura de revestimento
Kit de ferramentas de IA Kit de aplicativos de IA para segmentação, classificação de objetos e redução de ruído de imagens, incluindo interfaces de treinamento
análise de imagens do kit de ferramentas 2D análise de imagens 2D usando programas de medição automática, incluindo processamento avançado
Kit de ferramentas para desenvolvedores Programação de macros personalizadas na linguagem de programação Python, controle do ZEISS ZEN core por meio de uma interface API
Armazenamento de dados Banco de dados central de imagens baseado em SQL para gerenciamento inteligente de dados com gerenciamento integrado de usuários e acesso
Connect Toolkit O ZEISS ZEN Connect permite que você alinhe, sobreponha e correlacione dados de imagens multimodais de diferentes tipos de microscópios.
Caracterização de materiais com o ZEISS ZEN core
Fácil avaliação em conformidade com os padrões
Cerâmica técnica, tecnologia médica
CFRP, setor aeroespacial
Célula solar, energias renováveis
Ferro fundido cinzento, engenharia de sistemas
Aço, engenharia de sistemas
Aplicação
Tamanhos de grãos
Distribuição do tamanho dos grãos
Multifases
Fração de fase em porcentagem por área
Espessura das camadas
Detecção automática de bordas
Ferro fundido
Tamanho, forma e distribuição das partículas fundidas
MNI
Quantidade e tamanho de óxidos, sulfetos, nitretos etc.
Explicação
Quantifique a estrutura cristalográfica de seus materiais de acordo com os padrões internacionais.
Com esse módulo, você pode determinar as fases pelo tamanho da partícula e pela porcentagem da respectiva área de superfície de uma fase. Uma aplicação importante é a investigação da porosidade.
Meça a espessura de revestimentos e chapas ou a profundidade de superfícies endurecidas na seção transversal de uma amostra. Avalie sistemas de revestimento complexos de forma automática ou interativa e apresente os resultados em um relatório claro.
Analisar a forma e o tamanho das partículas de grafite em ferro fundido de forma totalmente automática e determinar a porcentagem de partículas de grafite por área.
Com esse módulo, você pode examinar inclusões não metálicas no aço para avaliar a pureza do aço. A solução de fluxo de trabalho automatizado baseada em padrões inclui coleta de amostras, classificação de inclusão e avaliação de inclusão, bem como documentação e arquivamento de resultados.
Exemplo de tecnologia de bateria:
Análise de tamanho de grão das partículas de cátodo NCM
Os limites de grão apenas marginalmente visíveis das partículas de cátodo NCM podem ser revelados usando um microscópio eletrônico ZEISS com um detector Inlense-EsB. Em seguida, um algoritmo de IA segmenta a imagem do microscópio de forma automática e confiável. A imagem analisada dessa forma pode ser usada para determinar a distribuição do tamanho do grão, por exemplo.
Exemplo: Análise multifásica
em um revestimento de spray térmico
Os revestimentos por spray térmico melhoram a resistência do material do substrato à corrosão, ao calor ou ao desgaste, entre outras coisas. A porosidade de uma amostra preparada metalograficamente pode ser facilmente determinada usando a análise multifásica com suporte de IA. A porosidade permite tirar conclusões sobre a estrutura e a dureza do revestimento em spray.
Não poderia ser mais simples, ... e não importa quem examinasse essa amostra, os resultados da medição seriam sempre os mesmos.
Saiba mais sobre nossas Soluções ZEISS para Materialografia
Mais inteligente. Mais economia de tempo. ZEISS ZEN Intellesis.
Metalografia e testes de materiais com os módulos de materiais ZEISS ZEN core.
Qualidade garantida na produção de aço: Análise de inclusão não metálica (NMI) da ZEISS
ZEISS ZEN Connect: Imagens de microscopia e dados de análise em um contexto geral.
ZEISS ZEN Data Storage: Gerenciamento centralizado de dados em ambientes laboratoriais em rede.
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A IA acelera o processo de medição
A solução da ZEISS com suporte de IA verifica automaticamente os revestimentos dos implantes.
A IA acelera o processo de medição
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A SPC Werkstofflabor GmbH apoia produtores e processadores de aço como um parceiro de serviços - contando com uma combinação de microscopia eletrônica de luz e de escaneamento da ZEISS
O controle é melhor: SPC inspeciona materiais com microscopia ZEISS
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Ao usar técnicas comprovadas de aprendizado de máquina, como classificação de pixels ou aprendizado profundo, o ZEISS ZEN Intellesis permite que até mesmo não especialistas obtenham resultados de segmentação robustos e reproduzíveis. Basta carregar sua imagem, definir suas classes, rotular os pixels, treinar seu modelo e realizar a segmentação.
Mais inteligente. Mais economia de tempo. ZEISS ZEN Intellesis.
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Como você pode acelerar seus exames metalográficos? Como você lida com novos materiais? Como você evita resultados incorretos? Como você garante a produtividade no laboratório? Em vez de apenas adquirir funções, com o ZEN core você obtém um pacote de produtividade real e leva seus exames de material para o próximo nível
Metalografia e testes de materiais com os módulos de materiais ZEISS ZEN core.
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O aço é um dos materiais mais utilizados no mundo. Apesar de seu pequeno tamanho, as inclusões não metálicas podem afetar as propriedades mecânicas, bem como o processamento e o comportamento de corrosão do aço. O ZEN Non-Metallic Inclusions é a sua solução para uma análise NMI rápida e confiável.
Qualidade garantida na produção de aço: Análise de inclusão não metálica (NMI) da ZEISS
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Com o ZEN Connect, é possível visualizar diferentes imagens e dados de microscopia de uma amostra, em seu contexto, em um local comum. Descubra as conexões entre dados de imagens de diferentes escalas. Você também pode se beneficiar de relatórios integrados sobre os conjuntos de dados conectados.
ZEISS ZEN Connect: Imagens de microscopia e dados de análise em um contexto geral.
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O ZEN Data Storage permite o gerenciamento centralizado de predefinições de dispositivos, fluxos de trabalho, dados de imagem e relatórios de diferentes sistemas e locais de laboratório. Separe a aquisição de imagens microscópicas das tarefas de análise downstream para tornar o trabalho do laboratório ainda mais eficiente.
ZEISS ZEN Data Storage: Gerenciamento centralizado de dados em ambientes laboratoriais em rede.
É claro que resultados precisos e confiáveis são importantes, mas também é importante obtê-los rapidamente.
Aplicativos de microscopia para materialografia:
Exemplos de clientes do setor para o setor
Não poderia ser mais simples.
A solução da ZEISS com suporte de IA verifica automaticamente os revestimentos dos implantes.
Pioneiro em mobilidade eletrônica.
E-drive: A GROB e a ZEISS tornam a produção eficiente e livre de erros.
Microscopia ZEISS combinada para testes de materiais
A combinação de microscopia eletrônica de luz e de escaneamento da ZEISS convence.
Interessado em explorar mais nossos produtos ou serviços? Teremos prazer em lhe oferecer mais detalhes ou uma demonstração ao vivo, seja remota ou pessoalmente.
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